Antov, Petar, et al. Polymers, 2021, 13(4), 639.
Calcium lignin sulfonate (CLS) was used as a lignin-based formaldehyde-free adhesive to produce environmentally friendly fiberboard composites from residual wood fibers from the pulp and paper industry. The results showed that the elastic modulus (MOE) and flexural strength (MOR) values of the composites with 14% CLS content were comparable to the standard requirements of medium density fiberboard (MDF) used in dry conditions. In addition, the formaldehyde content of the produced fiberboards was close to zero, reaching the super E0 level (≤1.5mg/100g), with values ranging from 0.8mg/100g to 1.1mg/100g, which is comparable to the formaldehyde emission of natural wood.
Manufacturing of fiberboards
· Calcium lignin sulfonate (CLS) was used as a binder at 8%, 10%, 12% and 14% (based on fiber dry weight). The waste fibers were pretreated using a laboratory hammer mill. After the initial treatment, the bulk density of the residual fibers was reduced from 28.49 kg·m-3 to 17.47kg.m-3.
· Waste softwood fibers were blended with the CLS additive in a high-speed blender equipped with needle-shaped paddles operating at 850 rpm. The CLS or UF resin was sprayed through a 1.5 mm nozzle, followed by a paraffin emulsion injection. Hot pressing was conducted in a single-opening hydraulic press at 200°C. A four-stage pressure profile was employed: Pressure increased up to 4 MPa; Pressure decreased to 1.2 MPa; Pressure maintained at 0.8 MPa; Pressure raised to 1.5 MPa.