Fiber Materials / Alfa Chemistry

Product Focus: Comprehensive Guide to Carbon Fiber Materials

Alfa Chemistry stands as a leading provider of carbon fiber manufacturing and advanced composite solutions that meet international industry standards. Our products which exhibit outstanding carbon fiber features such as strength and lightweight design along with versatility establish new performance standards across aerospace and automotive sectors. The complete carbon fiber guide provides information on the properties of carbon fiber materials and helps you quickly select the best carbon fiber material for a specific project.

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Overview of Carbon Fiber

Carbon fiber (CF) is a high-performance composite material composed of 95% carbon atoms arranged in a crystalline structure. Its chemical composition ensures extraordinary tensile strength (up to 7,000 MPa) and a density of ≈1.75 g/cm3, making it 50% lighter than steel. Unlike metals, carbon fiber resists corrosion, fatigue, and retains structural integrity at melting temperatures up to 2,000 °C.

Key Performance of Carbon Fiber

Features Introduction
High strength Tensile strength above 3500MPa.
High modulus Elastic modulus above 230GPa.
Low density, high specific strength The density is 1/4 of steel and 1/2 of aluminum alloy; the specific strength is 16 times greater than steel and 12 times greater than aluminum alloy.
Ultra-high temperature resistance It can be used at 2000℃ in non-oxidizing atmosphere and melts and softens at 3000℃.
Low temperature resistance At -180℃, steel becomes more brittle than glass, while carbon fiber remains elastic.
Acid resistance, oil resistance, corrosion resistance It can withstand the erosion of concentrated hydrochloric acid, phosphoric acid, etc., and its corrosion resistance exceeds that of gold and platinum. At the same time, it has good oil resistance and corrosion resistance.
Small thermal expansion coefficient, large thermal conductivity It can withstand rapid cooling and heating, and will not burst even if it suddenly drops from 3000℃ to room temperature.

Types of Carbon Fiber

By Precursor Material

PAN-Based Carbon Fiber

Made from polyacrylonitrile (PAN), this type dominates aerospace and automotive sectors due to its high strength-to-weight ratio.

Pitch-Based Carbon Fiber

Derived from petroleum/coal tar pitch, optimized for thermal conductivity in energy systems.

Rayon-Based Carbon Fiber

Although the productivity is low (only 10%~30%) and the mechanical properties are far inferior to PAN-based carbon fiber, it is lighter, does not contain metal ions, has good thermal insulation effect.

PAN/Pitch/Rayon-Based Carbon Fiber at A Glance

Types Advantages Disadvantages Application Status
PAN-Based Low production process difficulty, many varieties and moderate prices. / It has become the mainstream of carbon fiber.
Pitch-Based High thermal conductivity, high tensile modulus and strong impact resistance. The production process is complex and the cost is high. The current scale is relatively small.
Rayon-Based Developed early and has high temperature resistance. The carbonization yield is low, the technical difficulty is high, the equipment is complex and the cost is high. Mainly used for ablation-resistant materials and thermal insulation materials.

By Performance Grade

Carbon fiber can be divided into small tow and large tow according to the filament counts, and PAN-based carbon fiber can be divided into four categories according to mechanical properties:

High-Strength (HS)

Prioritizes tensile strength for structural components in aerospace and sports equipment (e.g., golf clubs, tennis rackets).

High-Strength Intermediate-Modulus (HS-IM)

Balances strength and stiffness, ideal for missile casings and robotics.

High-Modulus (HM)

Focuses on rigidity for satellite components and precision machinery.

High-Strength High-Modulus (HS-HM)

Combines extreme strength and stiffness for rocket nozzles and advanced defense systems.

Carbon Fiber Classification by Filament Count and Mechanical Properties at A Glance

Classification Types Applications/Performance
According to Filament Counts Small-Tow Carbon Fiber Filament counts ≤ 24K, mainly used in national defense and aerospace fields.
Large-Tow Carbon Fiber Filament counts ≥ 48K, mainly used in the industrial field.
According to Mechanical Properties High-Strength Tensile strength 3500~5000MPa, tensile elastic modulus 220~260GPa.
High-Strength Intermediate-Modulus Tensile strength 4500~7500MPa, tensile elastic modulus 260~350GPa.
High-Modulus Tensile strength 3000~5000MPa, tensile elastic modulus 350~400GPa.
High-Strength High-Modulus Tensile strength 3500~7000MPa, tensile elastic modulus 350~700GPa.

Note: K number refers to the number of monofilaments in carbon fiber filaments. 1K carbon fiber filament = 1,000 monofilaments.

Carbon Fiber Product Selection Guide for Alfa Chemistry

Alfa Chemistry offers a diverse portfolio of carbon fiber products tailored to meet industrial, aerospace, automotive, and energy needs. Below is a structured guide to help you select the optimal material based on your application requirements.

Catalog No. Product Name Filament Count Tensile Strength Tensile Modulus Price
ACMA00030773Carbon Fiber Yarn-TC-33-1.5K 1.5K 500 ksi/3450 Mpa 33 msi/230GpaInquiry
ACMA00030774Carbon Fiber Yarn-TC-33-3K 3K 500 ksi/3450 Mpa 33 msi/230GpaInquiry
ACMA00030775Carbon Fiber Yarn-TC-33-6K 6K 500 ksi/3450 Mpa 33 msi/230GpaInquiry
ACMA00030776Carbon Fiber Yarn-TC-35-12K 12K 620 ksi/4278 Mpa 35 msi/240GpaInquiry
ACMA00030777Carbon Fiber Yarn-TC-35-24K 24K 620 ksi/4278 Mpa 35 msi/240GpaInquiry
ACMA00030778Carbon Fiber Yarn-TC-35-3K 3K 580 ksi/4000 Mpa 35 msi/240GpaInquiry
ACMA00030779Carbon Fiber Yarn-TC-35-48K 48K 620 ksi/4278 Mpa 35 msi/240GpaInquiry
ACMA00030780Carbon Fiber Yarn-TC-35-6k 6K 580 ksi/4000 Mpa 35 msi/240GpaInquiry
ACMA00030781Carbon Fiber Yarn-TC-35R-12k 12K 580 ksi/4000 Mpa 35 msi/240GpaInquiry
ACMA00030782Carbon Fiber Yarn-TC-35R-24k 24K 580 ksi/4000 Mpa 35 msi/240GpaInquiry
ACMA00030783Carbon Fiber Yarn-TC-35R-48K 48K 580 ksi/4000 Mpa 35 msi/240GpaInquiry
ACMA00030784Carbon Fiber Yarn-TC-36P-12K 12K 710 ksi/4900 Mpa 36 msi/250GpaInquiry
ACMA00030785Carbon Fiber Yarn-TC-36P-24K 24K 710 ksi/4900 Mpa 36 msi/250GpaInquiry
ACMA00030786Carbon Fiber Yarn-TC-42S-12K 12K 825 ksi/5690 Mpa 42 msi/290GpaInquiry
ACMA00030787Carbon Fiber Yarn-TC-42S-24K 24K 825 ksi/5690 Mpa 42 msi/290GpaInquiry
ACMA00030788Carbon Fiber Yarn-TC-55-12K 12K 640 ksi/4400 Mpa 55 msi/380GpaInquiry
ACMA00030789Carbon Fiber Yarn-TC-55-24K 24K 640 ksi/4400 Mpa 55 msi/380GpaInquiry
ACMA00030790Carbon Fiber Yarn-TC-780-12K 12K 780 ksi/5380 Mpa 36 msi/250GpaInquiry
ACMA00030791Carbon Fiber Yarn-TC-780-24K 24K 780 ksi/5380 Mpa 36 msi/250GpaInquiry
ACMA00031238PAN-Carbon Fiber-Tow-12K-34msi 12K 700 ksi/4827 Mpa 34 msi/234 GpaInquiry
ACMA00031239PAN-Carbon Fiber-Tow-12K-36msi 12K 710 ksi/4896 Mpa 36 msi/248 GpaInquiry
ACMA00031237PAN-Carbon Fiber-Tow-12K 12K 710 ksi/4895 Mpa 34 msi/234 GpaInquiry
ACMA00031240PAN-Carbon Fiber-Tow-12K-41msi 12K 640 ksi/4413 Mpa 41 msi/282 GpaInquiry
ACMA00031241PAN-Carbon Fiber-Tow-12K-47msi 12K 1010 ksi/6964 Mpa 47 msi/324 GpaInquiry
ACMA00031242PAN-Carbon Fiber-Tow-12K-49msi 12K 640 ksi/4413 Mpa 49 msi/338 GpaInquiry
ACMA00031243PAN-Carbon Fiber-Tow-12K-54msi 12K 640 ksi/4413 Mpa 54 msi/372 GpaInquiry
ACMA00031244PAN-Carbon Fiber-Tow-12K-62msi 12K 670 ksi/4620 Mpa 62 msi/427 GpaInquiry
ACMA00031245PAN-Carbon Fiber-Tow-15K-34msi 15K 710 ksi/4895 Mpa 34 msi/234 GpaInquiry
ACMA00031246PAN-Carbon Fiber-Tow-18K-36msi 18K 770 ksi/5309 Mpa 36 msi/248 GpaInquiry
ACMA00031247PAN-Carbon Fiber-Tow-24K-34msi 24K 700 ksi/4827 Mpa 34 msi/234 GpaInquiry
ACMA00031248PAN-Carbon Fiber-Tow-24K-41msi 24K 820 ksi/5654 Mpa 41 msi/283 GpaInquiry
ACMA00031250PAN-Carbon Fiber-Tow-30K-37msi 30K 810 ksi/5585 Mpa 37 msi/255 GpaInquiry
ACMA00031249PAN-Carbon Fiber-Tow-30K 30K 810 ksi/5585 Mpa 37 msi/255 GpaInquiry
ACMA00031251PAN-Carbon Fiber-Tow-3K-34msi 3K 600 ksi/4137 Mpa 34 msi/234 GpaInquiry
ACMA00031252PAN-Carbon Fiber-Tow-48K-34msi 48K 650 ksi/4482 Mpa 34 msi/234 GpaInquiry
ACMA00031253PAN-Carbon Fiber-Tow-50K-35msi 50K 600 ksi/4137 Mpa 35 msi/241 GpaInquiry
ACMA00031254PAN-Carbon Fiber-Tow-60K-36msi 60K 700 ksi/4827 Mpa 36 msi/248 GpaInquiry
ACMA00031255PAN-Carbon Fiber-Tow-60K-37msi 60K 810 ksi/5585 Mpa 37 msi/255 GpaInquiry
ACMA00031257PAN-Carbon Fiber-Tow-6K-34msi 6K 600 ksi/4137 Mpa 34 msi/234 GpaInquiry
ACMA00031256PAN-Carbon Fiber-Tow-6K 6K 710 ksi/4895 Mpa 34 msi/234 GpaInquiry
ACMA00031425Pitch-based Carbon Fiber-Continuous-12K-110 W/m * K 12K 460 ksi/3172 Mpa 61 msi/420 GpaInquiry
ACMA00031426Pitch-based Carbon Fiber-Continuous-12K-140 W/m * K 12K 380 ksi/2620 Mpa 92 msi/634 GpaInquiry
ACMA00031427Pitch-based Carbon Fiber-Continuous-12K-220 W/m * K 12K 380 ksi/2620 Mpa 114 msi/786 GpaInquiry
ACMA00031428Pitch-based Carbon Fiber-Continuous-16K-200 W/m * K 16K 435 ksi/2999 Mpa 110 msi/758 GpaInquiry
ACMA00031429Pitch-based Carbon Fiber-Continuous-2k-140 W/m * K 2k 530 ksi/3654 Mpa 90 msi/620 GpaInquiry
ACMA00031430Pitch-based Carbon Fiber-Continuous-2K-210 W/m * K 2K 530 ksi/3654 Mpa 90 msi/620 GpaInquiry
ACMA00031431Pitch-based Carbon Fiber-Continuous-2K-620 W/m * K 2K 550 ksi/3792 Mpa 130 msi/896 GpaInquiry
ACMA00031432Pitch-based Carbon Fiber-Continuous-2K-800 W/m * K 2K 535 ksi/3689 Mpa 135 msi/931 GpaInquiry
ACMA00031433Pitch-based Carbon Fiber-Continuous-6K-580 W/m * K 6K 520 ksi/3585 Mpa 130 msi/896 GpaInquiry

Solutions for Carbon Fiber Materials

Alfa Chemistry provides end-to-end support beyond carbon fiber supply, ensuring your materials meet the highest performance standards. Our specialized services address critical challenges in composite design, processing, and application optimization.

Carbon Fiber Performance Testing

Validate material properties (i.e., mechanical testing, thermal analysis, and chemical characterization) and compliance with industry specifications through our advanced testing lab.

Learn More

Surface Modification Services

Enhance fiber-matrix bonding and functional performance with tailored surface treatments, such as chemical functionalization, etch modification, as well as nanoscale coatings.

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Carbon Fiber Applications: Expanding Frontiers Across Industries

Carbon fiber has high specific strength and high specific stiffness performance that is unmatched by any other material at present. It also has corrosion resistance and fatigue resistance. It is widely used in the defense industry and high-performance civilian fields, involving aerospace, marine engineering, new energy equipment, engineering machinery, transportation facilities, etc. It is a strategic new material that is urgently needed by the global manufacturing industry and has broad application prospects.

Aerospace & Defense

For reducing weight while maintaining structural integrity.

Wind Energy

Wind turbine blades increasingly rely on carbon fiber for lightweight, high-stiffness solutions.

Automotive & Transportation

Lightweighting with carbon fiber enhances EV range and performance.

Sports & Leisure

Carbon fiber dominates high-performance sports equipment.

Industrial & Infrastructure

Carbon fiber's corrosion resistance and durability revolutionize traditional sectors.

Emerging Applications

Carbon fiber materials are also emerging in fields such as medical devices and consumer electronics.

Why Choose Alfa Chemistry?

Comprehensive Product Portfolio

A diverse range of PAN-based and pitch-based carbon fibers, spanning small-tow to large-tow options, tailored for aerospace, automotive, wind energy, and industrial applications.

Advanced Technical Expertise

Our ISO-certified labs provide performance testing and surface modification solutions.

Global Compliance & Scalability

All products meet stringent industry standards, ensuring global market access. Scalable production capabilities support projects, backed by end-to-end technical support.

FAQs About Carbon Fiber

How does carbon fiber compare to metal materials like steel or aluminum?

Carbon fiber is about 50% lighter than steel and 30% lighter than aluminum while offering significantly higher specific strength. In the table below, we also summarize the performance comparison of carbon fiber with other major materials for reference, including glass fiber, aluminum alloy, titanium alloy, and high-strength steel.

Comparison of carbon fiber performance with other major materials

Material Density (g/cm3) Tensile Strength (GPa) Tensile Modulus (GPa)
Carbon Fiber 1.5-2 2-7 200-700
Glass Fiber 2 1.5 42
Aluminum Alloy 2.8 0.47 7
Titanium Alloy 4.5 0.96 114
High-Strength Steel 7.8 1.08 210

What's the cost comparison between carbon fiber and traditional materials?

Carbon fiber is more expensive than steel or aluminum, but it delivers better performance, longer life, and weight savings in return.

Why is carbon fiber expensive?

Key cost drivers include precursor costs, energy-intensive processes, low production speed and post-processing costs.

Can carbon fiber be customized for specific applications?

Yes. Through surface treatment, tow count adjustment, or matrix selection (like PEEK, PI), properties can be optimized for your needs.

How do I choose the right type of carbon fiber for my project?

Consider strength, modulus, filament count, thermal needs, and compatibility with matrix materials. Alfa Chemistry can assist with selection.

What are the molding methods of carbon fiber reinforced composites?

Several advanced techniques enable shaping carbon fiber composites including resin transfer molding (RTM), autoclave curing, compression molding, filament winding, and additive manufacturing processes.

Is carbon fiber conductive? How does it compare with traditional conductive materials such as copper?

The resistivity value of carbon fiber is between 0.9E-3Ω/cm and 1.6E-3Ω/cm, indicating that it is conductive. For comparison, copper has 0.017 µΩ·m. Despite its lower conductivity compared to copper carbon fiber stands out in mixed-use applications such as aerospace EMI shielding because of its lightweight and multifunctional properties. Learn more about Carbon Fiber Conductivity: Myths, Facts, and Applications.

Industry Insights: Five Major Carbon Fiber Reinforced Thermoplastic Composites

Carbon fiber reinforced thermoplastic (CFRTP) composites are reshaping material solutions across advanced industries, offering superior impact resistance, recyclability, and rapid manufacturing advantages over traditional thermoset composites. Among these, the following five CFRTPs stand out for their distinctive performance profiles and expanding application scope:

Composite Type Key Attributes Industry Applications Industry Insight
Carbon Fiber Reinforced PPS Excellent chemical resistance, flame retardant, heat stable (up to 260°C) Automotive (under-the-hood), electrical connectors, aerospace interiors Replacing metals in EV powertrain systems for thermal and chemical resistance
Carbon Fiber Reinforced PI Exceptional thermal resistance (up to 500°C), low outgassing, high creep resistance Aerospace (thermal insulators), military (heat shields), electronics Gaining traction in high-temp aerospace and propulsion applications
Carbon Fiber Reinforced PA (Nylon) Tough, cost-effective, easy to process Automotive structural parts, industrial gears, consumer goods Ideal for high-volume injection molding and automotive lightweighting
Carbon Fiber Reinforced PEEK High strength, chemical resistance, thermally stable (up to 260°C) Aerospace brackets, medical implants, oil & gas Used in medical and aerospace fields where high strength and biocompatibility are critical
Carbon Fiber/PEI Composites Strong, flame retardant, dimensionally stable Aerospace interior panels, rail transit, semiconductors Replacing metals in interiors for fire safety and thermoformability in mass transit and aviation

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