PAN-Based Carbon Fiber
Made from polyacrylonitrile (PAN), this type dominates aerospace and automotive sectors due to its high strength-to-weight ratio.
Alfa Chemistry stands as a leading provider of carbon fiber manufacturing and advanced composite solutions that meet international industry standards. Our products which exhibit outstanding carbon fiber features such as strength and lightweight design along with versatility establish new performance standards across aerospace and automotive sectors. The complete carbon fiber guide provides information on the properties of carbon fiber materials and helps you quickly select the best carbon fiber material for a specific project.
Carbon fiber (CF) is a high-performance composite material composed of 95% carbon atoms arranged in a crystalline structure. Its chemical composition ensures extraordinary tensile strength (up to 7,000 MPa) and a density of ≈1.75 g/cm3, making it 50% lighter than steel. Unlike metals, carbon fiber resists corrosion, fatigue, and retains structural integrity at melting temperatures up to 2,000 °C.
Features | Introduction |
---|---|
High strength | Tensile strength above 3500MPa. |
High modulus | Elastic modulus above 230GPa. |
Low density, high specific strength | The density is 1/4 of steel and 1/2 of aluminum alloy; the specific strength is 16 times greater than steel and 12 times greater than aluminum alloy. |
Ultra-high temperature resistance | It can be used at 2000℃ in non-oxidizing atmosphere and melts and softens at 3000℃. |
Low temperature resistance | At -180℃, steel becomes more brittle than glass, while carbon fiber remains elastic. |
Acid resistance, oil resistance, corrosion resistance | It can withstand the erosion of concentrated hydrochloric acid, phosphoric acid, etc., and its corrosion resistance exceeds that of gold and platinum. At the same time, it has good oil resistance and corrosion resistance. |
Small thermal expansion coefficient, large thermal conductivity | It can withstand rapid cooling and heating, and will not burst even if it suddenly drops from 3000℃ to room temperature. |
Made from polyacrylonitrile (PAN), this type dominates aerospace and automotive sectors due to its high strength-to-weight ratio.
Derived from petroleum/coal tar pitch, optimized for thermal conductivity in energy systems.
Although the productivity is low (only 10%~30%) and the mechanical properties are far inferior to PAN-based carbon fiber, it is lighter, does not contain metal ions, has good thermal insulation effect.
Types | Advantages | Disadvantages | Application Status |
---|---|---|---|
PAN-Based | Low production process difficulty, many varieties and moderate prices. | / | It has become the mainstream of carbon fiber. |
Pitch-Based | High thermal conductivity, high tensile modulus and strong impact resistance. | The production process is complex and the cost is high. | The current scale is relatively small. |
Rayon-Based | Developed early and has high temperature resistance. | The carbonization yield is low, the technical difficulty is high, the equipment is complex and the cost is high. | Mainly used for ablation-resistant materials and thermal insulation materials. |
Carbon fiber can be divided into small tow and large tow according to the filament counts, and PAN-based carbon fiber can be divided into four categories according to mechanical properties:
Prioritizes tensile strength for structural components in aerospace and sports equipment (e.g., golf clubs, tennis rackets).
Balances strength and stiffness, ideal for missile casings and robotics.
Focuses on rigidity for satellite components and precision machinery.
Combines extreme strength and stiffness for rocket nozzles and advanced defense systems.
Classification | Types | Applications/Performance |
---|---|---|
According to Filament Counts | Small-Tow Carbon Fiber | Filament counts ≤ 24K, mainly used in national defense and aerospace fields. |
Large-Tow Carbon Fiber | Filament counts ≥ 48K, mainly used in the industrial field. | |
According to Mechanical Properties | High-Strength | Tensile strength 3500~5000MPa, tensile elastic modulus 220~260GPa. |
High-Strength Intermediate-Modulus | Tensile strength 4500~7500MPa, tensile elastic modulus 260~350GPa. | |
High-Modulus | Tensile strength 3000~5000MPa, tensile elastic modulus 350~400GPa. | |
High-Strength High-Modulus | Tensile strength 3500~7000MPa, tensile elastic modulus 350~700GPa. |
Note: K number refers to the number of monofilaments in carbon fiber filaments. 1K carbon fiber filament = 1,000 monofilaments.
Alfa Chemistry offers a diverse portfolio of carbon fiber products tailored to meet industrial, aerospace, automotive, and energy needs. Below is a structured guide to help you select the optimal material based on your application requirements.
Catalog No. | Product Name | Filament Count | Tensile Strength | Tensile Modulus | Price |
---|---|---|---|---|---|
ACMA00030773 | Carbon Fiber Yarn-TC-33-1.5K | 1.5K | 500 ksi/3450 Mpa | 33 msi/230Gpa | Inquiry |
ACMA00030774 | Carbon Fiber Yarn-TC-33-3K | 3K | 500 ksi/3450 Mpa | 33 msi/230Gpa | Inquiry |
ACMA00030775 | Carbon Fiber Yarn-TC-33-6K | 6K | 500 ksi/3450 Mpa | 33 msi/230Gpa | Inquiry |
ACMA00030776 | Carbon Fiber Yarn-TC-35-12K | 12K | 620 ksi/4278 Mpa | 35 msi/240Gpa | Inquiry |
ACMA00030777 | Carbon Fiber Yarn-TC-35-24K | 24K | 620 ksi/4278 Mpa | 35 msi/240Gpa | Inquiry |
ACMA00030778 | Carbon Fiber Yarn-TC-35-3K | 3K | 580 ksi/4000 Mpa | 35 msi/240Gpa | Inquiry |
ACMA00030779 | Carbon Fiber Yarn-TC-35-48K | 48K | 620 ksi/4278 Mpa | 35 msi/240Gpa | Inquiry |
ACMA00030780 | Carbon Fiber Yarn-TC-35-6k | 6K | 580 ksi/4000 Mpa | 35 msi/240Gpa | Inquiry |
ACMA00030781 | Carbon Fiber Yarn-TC-35R-12k | 12K | 580 ksi/4000 Mpa | 35 msi/240Gpa | Inquiry |
ACMA00030782 | Carbon Fiber Yarn-TC-35R-24k | 24K | 580 ksi/4000 Mpa | 35 msi/240Gpa | Inquiry |
ACMA00030783 | Carbon Fiber Yarn-TC-35R-48K | 48K | 580 ksi/4000 Mpa | 35 msi/240Gpa | Inquiry |
ACMA00030784 | Carbon Fiber Yarn-TC-36P-12K | 12K | 710 ksi/4900 Mpa | 36 msi/250Gpa | Inquiry |
ACMA00030785 | Carbon Fiber Yarn-TC-36P-24K | 24K | 710 ksi/4900 Mpa | 36 msi/250Gpa | Inquiry |
ACMA00030786 | Carbon Fiber Yarn-TC-42S-12K | 12K | 825 ksi/5690 Mpa | 42 msi/290Gpa | Inquiry |
ACMA00030787 | Carbon Fiber Yarn-TC-42S-24K | 24K | 825 ksi/5690 Mpa | 42 msi/290Gpa | Inquiry |
ACMA00030788 | Carbon Fiber Yarn-TC-55-12K | 12K | 640 ksi/4400 Mpa | 55 msi/380Gpa | Inquiry |
ACMA00030789 | Carbon Fiber Yarn-TC-55-24K | 24K | 640 ksi/4400 Mpa | 55 msi/380Gpa | Inquiry |
ACMA00030790 | Carbon Fiber Yarn-TC-780-12K | 12K | 780 ksi/5380 Mpa | 36 msi/250Gpa | Inquiry |
ACMA00030791 | Carbon Fiber Yarn-TC-780-24K | 24K | 780 ksi/5380 Mpa | 36 msi/250Gpa | Inquiry |
ACMA00031238 | PAN-Carbon Fiber-Tow-12K-34msi | 12K | 700 ksi/4827 Mpa | 34 msi/234 Gpa | Inquiry |
ACMA00031239 | PAN-Carbon Fiber-Tow-12K-36msi | 12K | 710 ksi/4896 Mpa | 36 msi/248 Gpa | Inquiry |
ACMA00031237 | PAN-Carbon Fiber-Tow-12K | 12K | 710 ksi/4895 Mpa | 34 msi/234 Gpa | Inquiry |
ACMA00031240 | PAN-Carbon Fiber-Tow-12K-41msi | 12K | 640 ksi/4413 Mpa | 41 msi/282 Gpa | Inquiry |
ACMA00031241 | PAN-Carbon Fiber-Tow-12K-47msi | 12K | 1010 ksi/6964 Mpa | 47 msi/324 Gpa | Inquiry |
ACMA00031242 | PAN-Carbon Fiber-Tow-12K-49msi | 12K | 640 ksi/4413 Mpa | 49 msi/338 Gpa | Inquiry |
ACMA00031243 | PAN-Carbon Fiber-Tow-12K-54msi | 12K | 640 ksi/4413 Mpa | 54 msi/372 Gpa | Inquiry |
ACMA00031244 | PAN-Carbon Fiber-Tow-12K-62msi | 12K | 670 ksi/4620 Mpa | 62 msi/427 Gpa | Inquiry |
ACMA00031245 | PAN-Carbon Fiber-Tow-15K-34msi | 15K | 710 ksi/4895 Mpa | 34 msi/234 Gpa | Inquiry |
ACMA00031246 | PAN-Carbon Fiber-Tow-18K-36msi | 18K | 770 ksi/5309 Mpa | 36 msi/248 Gpa | Inquiry |
ACMA00031247 | PAN-Carbon Fiber-Tow-24K-34msi | 24K | 700 ksi/4827 Mpa | 34 msi/234 Gpa | Inquiry |
ACMA00031248 | PAN-Carbon Fiber-Tow-24K-41msi | 24K | 820 ksi/5654 Mpa | 41 msi/283 Gpa | Inquiry |
ACMA00031250 | PAN-Carbon Fiber-Tow-30K-37msi | 30K | 810 ksi/5585 Mpa | 37 msi/255 Gpa | Inquiry |
ACMA00031249 | PAN-Carbon Fiber-Tow-30K | 30K | 810 ksi/5585 Mpa | 37 msi/255 Gpa | Inquiry |
ACMA00031251 | PAN-Carbon Fiber-Tow-3K-34msi | 3K | 600 ksi/4137 Mpa | 34 msi/234 Gpa | Inquiry |
ACMA00031252 | PAN-Carbon Fiber-Tow-48K-34msi | 48K | 650 ksi/4482 Mpa | 34 msi/234 Gpa | Inquiry |
ACMA00031253 | PAN-Carbon Fiber-Tow-50K-35msi | 50K | 600 ksi/4137 Mpa | 35 msi/241 Gpa | Inquiry |
ACMA00031254 | PAN-Carbon Fiber-Tow-60K-36msi | 60K | 700 ksi/4827 Mpa | 36 msi/248 Gpa | Inquiry |
ACMA00031255 | PAN-Carbon Fiber-Tow-60K-37msi | 60K | 810 ksi/5585 Mpa | 37 msi/255 Gpa | Inquiry |
ACMA00031257 | PAN-Carbon Fiber-Tow-6K-34msi | 6K | 600 ksi/4137 Mpa | 34 msi/234 Gpa | Inquiry |
ACMA00031256 | PAN-Carbon Fiber-Tow-6K | 6K | 710 ksi/4895 Mpa | 34 msi/234 Gpa | Inquiry |
ACMA00031425 | Pitch-based Carbon Fiber-Continuous-12K-110 W/m * K | 12K | 460 ksi/3172 Mpa | 61 msi/420 Gpa | Inquiry |
ACMA00031426 | Pitch-based Carbon Fiber-Continuous-12K-140 W/m * K | 12K | 380 ksi/2620 Mpa | 92 msi/634 Gpa | Inquiry |
ACMA00031427 | Pitch-based Carbon Fiber-Continuous-12K-220 W/m * K | 12K | 380 ksi/2620 Mpa | 114 msi/786 Gpa | Inquiry |
ACMA00031428 | Pitch-based Carbon Fiber-Continuous-16K-200 W/m * K | 16K | 435 ksi/2999 Mpa | 110 msi/758 Gpa | Inquiry |
ACMA00031429 | Pitch-based Carbon Fiber-Continuous-2k-140 W/m * K | 2k | 530 ksi/3654 Mpa | 90 msi/620 Gpa | Inquiry |
ACMA00031430 | Pitch-based Carbon Fiber-Continuous-2K-210 W/m * K | 2K | 530 ksi/3654 Mpa | 90 msi/620 Gpa | Inquiry |
ACMA00031431 | Pitch-based Carbon Fiber-Continuous-2K-620 W/m * K | 2K | 550 ksi/3792 Mpa | 130 msi/896 Gpa | Inquiry |
ACMA00031432 | Pitch-based Carbon Fiber-Continuous-2K-800 W/m * K | 2K | 535 ksi/3689 Mpa | 135 msi/931 Gpa | Inquiry |
ACMA00031433 | Pitch-based Carbon Fiber-Continuous-6K-580 W/m * K | 6K | 520 ksi/3585 Mpa | 130 msi/896 Gpa | Inquiry |
Alfa Chemistry provides end-to-end support beyond carbon fiber supply, ensuring your materials meet the highest performance standards. Our specialized services address critical challenges in composite design, processing, and application optimization.
Validate material properties (i.e., mechanical testing, thermal analysis, and chemical characterization) and compliance with industry specifications through our advanced testing lab.
Enhance fiber-matrix bonding and functional performance with tailored surface treatments, such as chemical functionalization, etch modification, as well as nanoscale coatings.
Carbon fiber has high specific strength and high specific stiffness performance that is unmatched by any other material at present. It also has corrosion resistance and fatigue resistance. It is widely used in the defense industry and high-performance civilian fields, involving aerospace, marine engineering, new energy equipment, engineering machinery, transportation facilities, etc. It is a strategic new material that is urgently needed by the global manufacturing industry and has broad application prospects.
For reducing weight while maintaining structural integrity.
Wind turbine blades increasingly rely on carbon fiber for lightweight, high-stiffness solutions.
Lightweighting with carbon fiber enhances EV range and performance.
Carbon fiber dominates high-performance sports equipment.
Carbon fiber's corrosion resistance and durability revolutionize traditional sectors.
Carbon fiber materials are also emerging in fields such as medical devices and consumer electronics.
A diverse range of PAN-based and pitch-based carbon fibers, spanning small-tow to large-tow options, tailored for aerospace, automotive, wind energy, and industrial applications.
Our ISO-certified labs provide performance testing and surface modification solutions.
All products meet stringent industry standards, ensuring global market access. Scalable production capabilities support projects, backed by end-to-end technical support.
How does carbon fiber compare to metal materials like steel or aluminum?
Carbon fiber is about 50% lighter than steel and 30% lighter than aluminum while offering significantly higher specific strength. In the table below, we also summarize the performance comparison of carbon fiber with other major materials for reference, including glass fiber, aluminum alloy, titanium alloy, and high-strength steel.
Comparison of carbon fiber performance with other major materials
Material | Density (g/cm3) | Tensile Strength (GPa) | Tensile Modulus (GPa) |
---|---|---|---|
Carbon Fiber | 1.5-2 | 2-7 | 200-700 |
Glass Fiber | 2 | 1.5 | 42 |
Aluminum Alloy | 2.8 | 0.47 | 7 |
Titanium Alloy | 4.5 | 0.96 | 114 |
High-Strength Steel | 7.8 | 1.08 | 210 |
What's the cost comparison between carbon fiber and traditional materials?
Carbon fiber is more expensive than steel or aluminum, but it delivers better performance, longer life, and weight savings in return.
Why is carbon fiber expensive?
Key cost drivers include precursor costs, energy-intensive processes, low production speed and post-processing costs.
Can carbon fiber be customized for specific applications?
Yes. Through surface treatment, tow count adjustment, or matrix selection (like PEEK, PI), properties can be optimized for your needs.
How do I choose the right type of carbon fiber for my project?
Consider strength, modulus, filament count, thermal needs, and compatibility with matrix materials. Alfa Chemistry can assist with selection.
What are the molding methods of carbon fiber reinforced composites?
Several advanced techniques enable shaping carbon fiber composites including resin transfer molding (RTM), autoclave curing, compression molding, filament winding, and additive manufacturing processes.
Is carbon fiber conductive? How does it compare with traditional conductive materials such as copper?
The resistivity value of carbon fiber is between 0.9E-3Ω/cm and 1.6E-3Ω/cm, indicating that it is conductive. For comparison, copper has 0.017 µΩ·m. Despite its lower conductivity compared to copper carbon fiber stands out in mixed-use applications such as aerospace EMI shielding because of its lightweight and multifunctional properties. Learn more about Carbon Fiber Conductivity: Myths, Facts, and Applications.
Carbon fiber reinforced thermoplastic (CFRTP) composites are reshaping material solutions across advanced industries, offering superior impact resistance, recyclability, and rapid manufacturing advantages over traditional thermoset composites. Among these, the following five CFRTPs stand out for their distinctive performance profiles and expanding application scope:
Composite Type | Key Attributes | Industry Applications | Industry Insight |
---|---|---|---|
Carbon Fiber Reinforced PPS | Excellent chemical resistance, flame retardant, heat stable (up to 260°C) | Automotive (under-the-hood), electrical connectors, aerospace interiors | Replacing metals in EV powertrain systems for thermal and chemical resistance |
Carbon Fiber Reinforced PI | Exceptional thermal resistance (up to 500°C), low outgassing, high creep resistance | Aerospace (thermal insulators), military (heat shields), electronics | Gaining traction in high-temp aerospace and propulsion applications |
Carbon Fiber Reinforced PA (Nylon) | Tough, cost-effective, easy to process | Automotive structural parts, industrial gears, consumer goods | Ideal for high-volume injection molding and automotive lightweighting |
Carbon Fiber Reinforced PEEK | High strength, chemical resistance, thermally stable (up to 260°C) | Aerospace brackets, medical implants, oil & gas | Used in medical and aerospace fields where high strength and biocompatibility are critical |
Carbon Fiber/PEI Composites | Strong, flame retardant, dimensionally stable | Aerospace interior panels, rail transit, semiconductors | Replacing metals in interiors for fire safety and thermoformability in mass transit and aviation |
For more details, explore our product catalog or contact our experts.